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Powder Packaging Solutions

Electrolyte Powder Stick Pack Machine | 10-Lane Beverage Powder Packaging Solution

Technical details

Capacity45 cycle/min, Up to 450 bags/min
Stick bag length125 mm (max 170 mm)
Stick bag width35mm
Filling methodServo motor auger filler
Weight range10g (adjustable)
Film materialLaminated film / paper-based film
Cutting type
Mesh pattern


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APPLICATIONS

Overview

This electrolyte powder stick pack machine is specifically engineered for high-speed packaging of drink powder, electrolyte supplements, and instant beverage mixes.

Designed with a 10-lane full servo system, it delivers stable output, high precision dosing, and consistent seal quality, making it ideal for sports nutrition, hydration products, and functional beverage industries.

This solution is particularly suitable for brands targeting on-the-go hydration formats, such as single-dose stick packs.



Application Scope

This machine is widely used for:

  • Electrolyte powder (hydration salts)

  • Sports drink powder

  • Vitamin drink mix

  • Energy drink powder

  • Oral rehydration salts (ORS)

  • Functional nutrition powders

  • Instant beverage sachets


VIDEOS

High speed powder stick pack

High speed powder stick pack

Drinking powder stick pack

Drinking powder stick pack

OPTIONAL DEVICES

1. Inspection & Quality Control Modules

  1. Checkweigher (Weight Checking System)

  2. Metal Detector

  3. X-ray Inspection System (for high-end factories)

  4. Automatic Reject System


2. Sorting & Conveying

  1. Discharge Conveyor

  2. Stick Pack / Sachet Collating System

  3. High-speed Lane Diverter Conveyor


3. Counting & Grouping Systems

  1. Automatic Counting Machine

  2. Multilane Automatic Counting & Grouping Unit

  3. Stacking System (for bundle packs)


4. Secondary Packaging Options

A. Cartoning

  1. Automatic Carton Erector

  2. Vertical / Horizontal Cartoning Machine

  3. Multi-pack counting + automatic cartoning line

B. Bag-in-Bag Packaging

  1. Automatic Bag-in-Bag Packaging System

  2. Secondary VFFS / HFFS Machine

C. Jar / Can Filling

  1. Stick Pack to Can/Bottle Filling Line

  2. Automatic Capping and Labeling Systems


5. End-of-Line Packaging

  1. Case Erector

  2. Case Packer (Drop-type / Side-load)

  3. Case Sealer

  4. Robotic Palletizer


6. Labeling & Traceability Systems

  1. Inkjet or Laser Coding System

  2. Automatic Labeling Machine


7. Robotic Arm Applications (Pick-and-Place Robots)

  1. Robotic Bag Sorting
  2. Automatically picks and orients bags for downstream equipment.

  3. Robotic Bag Loading
  4. Loads single bags or grouped bags into:

Cartons

Trays

Display boxes

Buckets/cans

  5. Robotic Grouping System
High-speed grouping of pouches/bags based on preset patterns.

  6. Robotic Feeding to Case Packer
Ensures continuous feeding without manual intervention.


8. Front-end Feeding & Preparation System

Powder Mixing Machine

Screw Conveyor / Auger Feeder
Bucket Elevator / Z-type Conveyor

Vibratory Feeder

Vacuum feeder


DESCRIPTION

Core Technical Configuration


Machine Model

  • Model: SF-850

  • Type: 10-lane stick pack machine (back sealing)

Product Specifications

  • Product: Beverage powder / electrolyte powder

  • Filling weight: 10g (± tolerance adjustable)

  • Dosing system: Volumetric auger filler (10 lanes)

Production Capacity

  • Speed: 45 bags/min/lane

  • Total output: 450 bags/min

Sachet Specifications

  • Bag type: Stick pack (back seal)

  • Width: 35 mm

  • Length: 125 mm (adjustable up to 170 mm)

Film & Material

  • Film type: Laminated film / paper-based film

  • Thickness: 6–10 micron



Key Advantages


1. High-Speed Multi-Lane Output

With 10 synchronized lanes, the machine ensures:

  • Large-scale production capability

  • Consistent output for mass-market beverage products



2. Precision Powder Dosing

Equipped with multi-head auger fillers, ensuring:

  • Stable filling for fine powders

  • Accurate dosing even for lightweight 10g packs



3. Excellent Sealing Quality

  • Back sealing with optional round corner cutting

  • Strong seal integrity for powder products

  • Compatible with moisture-sensitive formulations



4. Low Defect Rate

  • Acceptance standard: ≤0.3% defective rate

  • High repeatability across all lanes



5. Flexible Packaging Design

Supports:

  • Straight cut / round corner

  • Easy tear notch

  • Multiple film structures



Technical Specifications

ItemSpecification
Machine ModelSF-850
Machine TypeMulti-lane stick pack (back sealing)
Number of Lanes10 lanes
Product TypeBeverage powder / electrolyte powder
Filling Range10g (adjustable)
Dosing SystemAuger filler (10 lanes)
Speed45 bags/min/lane
Total OutputUp to 450 bags/min
Bag TypeStick pack (back seal)
Bag Width35 mm
Bag Length125 mm (max 170 mm)
Film TypeLaminated film / paper-based film
Film Thickness6–10 micron
Sealing TypeBack seal + optional round corner
Cutting TypeStraight cut / round corner
Easy TearLinear tear notch
Sealing PatternMesh pattern
Machine MaterialSUS304 (contact parts optional SUS316)
Control SystemSiemens PLC
Power Supply240V, 3 Phase, 60Hz
LanguageEnglish / Chinese
Defect Rate≤0.3%


Application Scenario

This solution is ideal for brands that:

  • Produce electrolyte powders for sports and hydration

  • Require high-speed stick pack packaging

  • Need portable single-dose formats

  • Target retail, gym, pharmacy, or e-commerce channels



Integration Capability

The machine can be upgraded into a full packaging line:

  • Stick pack → counting system → cartoning machine

  • Stick pack → bulk packing (into bags or cartons)

Future expansion is supported with reserved interfaces.



FAQ


  1. Can this machine handle very fine electrolyte powder?

Yes. The auger dosing system is designed for free-flowing fine powders, ensuring stable filling accuracy.



2. Is it suitable for moisture-sensitive products?

Yes. The sealing system supports laminated barrier films, protecting electrolyte powders from humidity.



3. Can bag size be adjusted?

Yes. Length is adjustable up to 170mm, width can be customized based on requirements.



4. Does it support different product formulas?

Yes. The machine is compatible with:

  • Single formulation powders

  • Multi-ingredient blends (with good flowability)



5. Can it be connected to a cartoning system?

Yes. It is designed for future integration with cartoning or secondary packaging lines.



Conclusion

This electrolyte powder stick pack machine offers a reliable, scalable, and high-efficiency solution for modern beverage powder packaging.

With 10-lane high-speed production, precise dosing, and flexible packaging formats, it is an ideal choice for brands entering or scaling in the hydration and functional beverage market.


Call Us

+86 181 3850 4633

Our Address

Guangdong Province, China

ABOUT US

Foshan Samfull Packaging Machinery Co., Ltd. is a high-tech enterprise engaged in the production, sales and research and development of intelligent packaging machines.

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