StickPacks into Premade Pouch Solution | Multi-Lane Powder Stick Pack Packaging Line

Technical details

Powder Stick Packs into Stand-Up Pouch

Multi-Lane Packaging Line for Powder Stick Packs (Unordered Feeding Solution)

This project is a fully integrated multi-lane packaging line for powder stick packs, designed for a wide range of products:

Nutritional supplements
Functional powders
Beverage powders
Herbal extracts
Instant drink mixes

The system packs multiple stick packs into one stand-up pouch, using an unordered (random) feeding method to maximize speed and reduce system complexity.

Typical configuration:

10–30 sticks per pouch (this case: 27 sticks)

Inquire Now

APPLICATIONS

Industry Applications

This solution is widely used in:

Dietary supplements
Functional nutrition powders
Pharmaceutical powders
Beverage premixes
Food powder products

BAG SAMPLES

VIDEOS

Powder Stick Bag Packing Counting Assembling & premade pouch repacking Line

OPTIONAL DEVICES

1. Multi-lane Stick Pack Forming & Filling

Volumetric cup dosing system
Stable high-speed operation
Dust extraction system included

Suitable for healthcare & supplement-grade production

2. Checkweigher & Rejection System

Inline multi-channel inspection
Automatic rejection of non-conforming sticks

3. Counting & Buffering Conveyor

Continuous output buffering
Precise counting system
Adjustable stick quantity per batch

4. Unordered Feeding into Stand-Up Pouch

Stick packs are randomly accumulated
Dropped vertically into pouch
No alignment required

Key benefit:

Higher efficiency vs ordered arrangement
Reduced mechanical complexity

DESCRIPTION

Production Line Layout

Multi-Lane Stick Packs into Premade Pouch Solution | Powder Stick Pack Packaging Line

Key Technical Specifications

Machine type: Multi-lane stick pack machine (4-12 lanes)
Product type: powder (free-flowing / slightly sticky supported)
Stick weight: customizable (e.g., 5g – 20g typical range)
Speed: 20–45 bags/min/lane
Total output: up to 100–500 sticks/min
Accuracy: ±1%
Stick size: customizable
Film: laminated composite film

Premade Pouch Packing Machine

Bag type: Various premade pouches, including:

Stand-up pouch (Doypack)
Flat pouch
Zipper pouch
Quad seal pouch
Shaped pouch

Functions:

Automatic pouch picking & opening
Stick pack filling
Sealing
Optional gas flushing

Optional Integration:

Leaflet insertion system
Zipper opening & closing
Coding system (TTO / inkjet)

Smart Line Integration

Machine Interlock Control

If downstream pouch machine stops → upstream stops automatically

Prevents:

Product accumulation
Material waste
Line congestion

Unordered vs Ordered Feeding

Feature	Unordered Feeding	Ordered Feeding
Speed	High	Medium
Cost	Lower	Higher
Structure	Simple	Complex
Appearance	Random	Neat alignment

Recommendation:

Stickpac ordered cartoning line → premium retail display

Industry Applications

This solution is widely used in:

Dietary supplements
Functional nutrition powders
Pharmaceutical powders
Beverage premixes
Food powder products

FAQ Section

Q1: Can this line handle different powder types?

Yes. It supports most free-flowing powders and can be optimized for slightly sticky materials.

Q2: Is stick quantity adjustable?

Yes. The counting system allows flexible adjustment (e.g., 10–50 sticks depending on setup).

Q3: Does unordered feeding affect accuracy?

No. Counting is completed before feeding, ensuring accurate quantity per pouch.

Q4: Can pouch sizes be changed?

Partially adjustable. Major format changes may require tooling adjustments.

Q5: Can this line be upgraded to ordered feeding later?

Yes, but it requires additional arranging modules.

Looking for a high-speed powder stick pack to pouch packaging solution?

We provide:

Full line design
Layout planning
Capacity matching
Custom engineering