Sachet Packing Machine
Technical details
| Module | Specification | Engineering Value |
|---|---|---|
| Capacity | 30–40 cycles/min | Optimized for irregular contour cutting stability |
| Sachet Length | 120–150 mm | Suitable for compact single-dose applications |
| Sachet Width | 50–70 mm | Ergonomic design for easy handling |
| Filling Method | Peristaltic pump / Ceramic pump | Clean filling and suitable for gel or liquid products |
| Filling Range | 10–30 ml | Ideal for energy gel, honey, and functional liquids |
| Film Material | Composite film (PET/PE, NY/PE) | Strong sealing and good flexibility for shaping |
| Cutting Type | Custom contour cutting (die cutting) | Enables irregular shape design |
| Sealing Type | 4-side seal | Ensures sealing strength for liquid products |
| Sealing Width | 5–7 mm | Improves seal integrity and prevents leakage |
APPLICATIONS
This solution is designed for liquid and semi-liquid products packaged in irregular shape sachets, widely used in:
Energy gel (sports nutrition)
Functional liquid supplements
Honey, syrup, and viscous liquids
Cosmetic or pharmaceutical gel products
Unlike standard formats, this machine enables custom-shaped sachet packaging, improving product differentiation and user experience.
BAG SAMPLES
VIDEOS
Irregular shape liquid sachet
OPTIONAL DEVICES
Includes storage tank + transfer pump
Continuous supply of liquid to hopper
Purpose:
Ensures stable feeding and avoids production interruption
Recommended for:
High-speed multilane production
Long continuous operation
Maintains constant liquid level in hopper
Automatic feeding control
Purpose:
Prevents filling fluctuation caused by pressure variation
Critical for:
Multilane synchronization
Small-dose accuracy
Automatic internal cleaning of pipelines and pump system
No need for manual disassembly
Purpose:
Reduces downtime and improves hygiene
Recommended for:
Food and beverage applications
Frequent product switching
Eliminates static on film surface
Improves film separation and stability
Purpose:
Prevents film misalignment and feeding issues
Important for:
Thin film materials
High-speed multilane machines
Prints production date, batch number, or QR code
Synchronized with machine speed
Purpose:
Ensures product traceability and compliance
Options:
TTO (thermal transfer)
Laser coding
Anti-drip design for liquid filling
Prevents contamination in sealing area
Purpose:
Improves sealing quality and reduces leakage risk
Critical for:
Syrup
Slightly viscous liquids
Temperature-controlled hopper
Maintains material flow consistency
Purpose:
Improves filling stability for thick or temperature-sensitive liquids
Recommended for:
Gel products
Semi-viscous liquids
Injects nitrogen into sachet before sealing
Purpose:
Extends shelf life and reduces oxidation
Applicable for:
Beverage
Food liquid products
Automatic product discharge
Optional rejection system
Purpose:
Improves downstream handling efficiency
Connects packing machine with cartoning system
Purpose:
Enables fully automated packaging process
Reduces labor cost
Optional configurations should be selected based on:
Liquid characteristics (viscosity, hygiene requirement)
Production speed and lane number
Level of automation required
DESCRIPTION
The irregular shape sachet features:
Custom contour design (non-rectangular)
Ergonomic structure for easy handling
Easy tear opening
Compact single-dose format
Bag type: Irregular shape 4-side seal sachet
Cutting type: Custom contour die cutting
Sealing type: Precision heat sealing
Optional: Easy tear notch / round corner
Compared with standard sachets, irregular shape packaging requires:
Higher cutting precision
More complex synchronization between sealing and cutting
Stable film tracking
Irregular shape sachets are developed based on standard liquid sachet technology, with additional contour cutting.
See also: Standard Liquid Sachet Packing Machine
Multilane design (4–10 lanes)
Servo-driven film pulling
Liquid dosing system:
Piston pump (for higher viscosity)
Peristaltic pump (for clean and flexible production)
Filling range: 2–30 ml
Accuracy: ±3%
Speed: Depends on shape complexity
Single-use gel sachets
Portable for outdoor activities
High consumption frequency
Vitamin gels
Nutritional boosters
Herbal liquid products
Natural honey packaging
Syrup or viscous liquid products
Unique shape improves shelf visibility
Strong brand identity
Easy to open and consume
Ergonomic design
Customizable shapes based on product needs
| Optional Device | Function | Engineering Value |
|---|---|---|
| Custom Die Cutting System | Creates irregular shape | Enables complex bag design |
| Anti-Drip Nozzle | Improves filling cutoff | Prevents sealing contamination |
| CIP Cleaning System | Internal cleaning | Suitable for food and gel products |
| Inkjet Coding System | Flexible printing | Suitable for small sachet formats |
This machine is optimized for irregular shapes.
For standard formats, refer to:
Standard Liquid Sachet Packing Machine
Yes. It supports liquid to semi-viscous products depending on pump selection.
The shape is defined by the cutting mold (die), which can be customized.
Yes. More complex shapes may reduce maximum speed due to cutting and synchronization requirements.
The irregular shape liquid sachet packing machine is ideal for manufacturers seeking:
Unique packaging formats
High product differentiation
Flexible multilane production
Send us:
Sachet design
Filling volume
Product viscosity
We will provide a custom packaging solution tailored to your application.
ABOUT US
Foshan Samfull Packaging Machinery Co., Ltd. is a high-tech enterprise engaged in the production, sales and research and development of intelligent packaging machines.
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