Core Engineering Challenges & Solutions

1. Multi-Flavor Filling Consistency

Challenge:
Different flavors may have slightly different viscosity, causing inconsistent filling weights.

Solution:

• Independent liquid pump system for each lane

• Individual flow rate adjustment

 Ensures stable and uniform filling (e.g., 40g per sachet) across all flavors

2. Long Sachet Film Stability (Up to 250mm)

Challenge:
Long sachets tend to drift or misalign in multilane systems.

Solution:

• Dual-roll film structure

• Balanced tension control system

 Maintains stable film tracking at high speed

3. Sealing Strength for Frozen Products

Challenge:
Ice pop products expand during freezing → risk of leakage or bursting

Solution:

• 4-side seal structure

• Optimized sealing width:

• Horizontal: 7mm

• Vertical: 4mm

 Ensures leak-proof and freeze-resistant sealing

4. Static & Thin Film Handling

Challenge:
Thin composite film (approx. 60μm) generates static → unstable feeding

Solution:

• Integrated anti-static device

 Improves film feeding consistency and yield rate

Machine Configuration (Based on Real Production Order)

Why This Design is Optimal

Why 6 lanes instead of 4?

• Multi-flavor requires more independent channels

• 6 lanes = optimal balance between output and system stability

Why 4-side seal instead of stick pack?

• Long sachet (250mm) requires stronger structure

• Stick pack (middle sealing) is less stable for long frozen liquids

 4-side seal = higher structural integrity + lower leakage risk

Why dual-roll film?

• Multi-flavor products often require different graphics

• Supports flexible packaging design

Why anti-static is essential?

• Thin film at high speed leads to static adhesion

• Without it → unstable production & defects

  
  

Selection Guide: Choosing the Right Ice Pop Packaging Solution

1. Single Flavor, 4-Side Seal (Simpler Structure)

For high-volume single-product production with strong sealing:

See: Single Flavor 4-Side Seal Ice Pop Packaging Machine

2. Single Flavor, Stick Pack (Middle Sealing)

For cost-sensitive projects and standard packaging:

See: Single Flavor Stick Pack (Middle Seal) Ice Pop Machine

3. Multi-Flavor Stick Pack (Middle Sealing)

For flexible mixed-flavor packaging with lower cost:

See: Multi-Flavor Stick Pack (Middle Seal) Solution

4. Fully Automated Line (Packing + Cartoning)

For large-scale industrial automation:

See: Ice Pop Multilane Packing + Cartoning Line

 This current solution is best for:
Premium multi-flavor products with strong sealing requirements

Production Capacity Analysis

• 25 bags/min × 6 lanes = 150 bags/min

• 150 × 60 × 8h = 72,000 bags/shift

• 2 shifts = 140,000+ bags/day

 Suitable for:

• Ice pop manufacturers

• Ice candy factories

• Ice lolly exporters

• OEM / co-packing companies

Engineering Comparison of Different Solutions

FAQ (Based on Real Production Concerns)

1. Will flavors mix during production?

No. Each lane uses an independent filling system.

2. Can the sachet withstand freezing?

Yes. The sealing structure is designed for freeze resistance.

3. Is stick pack suitable for long ice pop sachets?

Not recommended for long formats (200–250mm), as stability is lower than 4-side seal.

4. Can this machine be upgraded to an automatic line?

Yes. It can be integrated with:

Ice Pop Packing + Cartoning Line

5. Can production capacity be increased?

Yes. Systems can be expanded to 8 lanes, 10 lanes, 12 lanes , depending on requirements.

Trust & Project Reference

• Location: Algeria

• Product: Multi-flavor ice pop liquid

• Configuration: 6-lane, 4-side seal, long sachet

Proven in real industrial production

Get Your Multi-Flavor Ice Pop Packing Solution

Provide your:

• Number of flavors

• Sachet size & weight

• Required output

• Packaging type

 Our engineers will deliver a customized multilane solution within 24 hours, including:

• Machine configuration

• Layout design

• Quotation & videos