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Liquid Packaging Solutions

Sport Energy Gel Stick Pack Machine (4-Lane Multilane Solution)

Technical details

4-Lane Liquid Stick Pack Machine for Sport Energy Gel Packaging

This project features a 4-lane multilane liquid stick pack machine designed for sport energy gel packaging, supporting irregular shape stick packs for premium sports nutrition brands.

It is ideal for:

  • Running energy gel

  • Cycling gel

  • Endurance nutrition products

  • Electrolyte gel stick packs


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APPLICATIONS

Application: Sport Energy Gel & Liquid Supplements

This multilane stick pack machine is designed for high-viscosity liquid products, especially:

  • Sport energy gel

  • Nutritional gel

  • Liquid supplements

  • Functional health products

It is widely used by co-packers and supplement manufacturers requiring stable, high-speed production.



Packaging Type: Irregular Shape Stick Pack

This project uses irregular shape stick packs, which offer:

  • Strong brand differentiation (non-standard shape)

  • Better consumer experience for energy gel use

  • Suitable for sports and outdoor consumption

Compared with standard stick packs, irregular shapes increase product value and shelf appeal.


BAG SAMPLES

VIDEOS

Side seal custom stickpack

Side seal custom stickpack

Irregular liquid stick pack with bottle shape easy tear notch

Irregular liquid stick pack with bottle shape easy tear notch

OPTIONAL DEVICES

Machine Configuration (Based on Real Production Order)

  • Machine Type: 4-lane multilane liquid packing machine

  • Model: SF620-4

  • Filling System: Servo-driven ceramic pump

  • Frame Material: SUS304

  • Control System: Siemens PLC

  • Product Weight: 10–60g

  • Speed: 30–35 bags/min/lane
    Total output: up to 120–140 bags/min, 8400 bags/hour max

  • Bag Size:

    • Width: 50mm

    • Length: 150mm (max 180mm)

  • Film Width: 428mm composite film

  • Coding: UV laser coding

  • Cutting: Flat cut / line pattern

  • CIP Cleaning System: Included

  • Feeding Pump: Rotor pump

DESCRIPTION

Why This Solution Works for Energy Gel

Energy gel is a high-viscosity, sticky liquid, which creates challenges:

 Challenge 1: Accurate dosing

→ Solution: Servo ceramic pump ensures stable filling accuracy

 Challenge 2: Residue & cleaning

→ Solution: Integrated CIP system for easy cleaning

 Challenge 3: Stable sealing

→ Solution: Optimized sealing structure prevents leakage

 Challenge 4: Factory space limitation

→ Solution: Machine adapted for low-height workshops (material feeding adjusted)



Selection Guide: How to Choose the Right Machine

If you are a startup:

  • Recommend: Single-lane or 2-lane machine

  • Reason: Lower investment, flexible production



If you are a growing brand:

  • Recommend: 4-lane machine (this solution)

  • Output: ~100,000–150,000 packs/day



If you need mass production:

  • Recommend: 6–12 lane multilane machine

  • Output: 300,000+ packs/day



Production Capacity Analysis

  • 30–35 bags/min/lane

  • 4 lanes → 120–140 bags/min

Suitable for:

  • Medium to large-scale supplement production

  • OEM/ODM factories

  • High-demand sports nutrition brands



Comparison: Standard Stick Pack vs Irregular Shape

TypeAdvantageSuitable For
Standard Stick PackLower cost, easier productionBasic products
Irregular Shape Stick PackStrong branding, premium feelEnergy gel, supplements

 This project uses irregular shape to increase market competitiveness.




FAQ (Real Buyer Concerns)


1. Can this machine handle high-viscosity gel?

Yes. The servo ceramic pump is designed for thick and sticky liquids like energy gel.



2. What is the filling accuracy?

Accuracy can be controlled within ±1%-3%, depending on product characteristics.



3. Is cleaning difficult for gel products?

No. The machine includes a CIP system, making cleaning fast and efficient.



4. Can the machine run continuously?

Yes, it supports 24-hour continuous production in industrial environments.



5. Will irregular shapes affect sealing stability?

No. The sealing system is optimized to ensure leak-proof performance, even with complex shapes.



Trust & Project Background

  • Customer Location: Mexico

  • Application: Sport energy gel production

  • Machine Type: Multilane liquid stick pack irregular shape

  • Production Requirement: Medium-scale, stable output

This solution has been validated in real production environments.



Important Notes (Not Suitable For)

This machine is NOT recommended for:

  • Very large volume packaging (>100g per pack)

  • Low-speed manual operations

  • Non-liquid products (powder/granule require different systems)


layout drawing of Sport Energy Gel Stick Pack Machine (4-Lane Multilane Solution)

Sport Energy Gel Stick Pack Machine (4-Lane Multilane Solution)


Technical Specifications – 4 Lane Energy Gel Stick Pack Machine

ItemSpecificationNotes (Decision Support)
Machine ModelSF620-44-lane multilane liquid packing machine
ApplicationEnergy gel / liquid supplementsSuitable for high-viscosity products
Filling SystemServo-driven ceramic pumpEnsures high accuracy for sticky liquids
Number of Lanes4 lanesBalanced output & investment
Filling Range10–60gIdeal for single-dose gel packs
Packing Speed30–35 bags/min/laneTotal: 120–140 bags/min
Production CapacityUp to 150,000 bags/dayBased on 8–10 hour operation
Bag TypeIrregular shape stick packPremium product positioning
Bag Width50mmStandard stick width for gel
Bag Length150mm (Max 180mm)Adjustable for different volumes
Film Width428mmBased on multilane design
Packaging MaterialComposite filmGood barrier for moisture & oxygen
Sealing TypeHeat sealingEnsures leak-proof packaging
Cutting TypeFlat cut / line patternOptional design for easy opening
Coding SystemUV laser codingPermanent & high-speed marking
Cleaning SystemCIP (Clean-in-Place)Essential for liquid/gel hygiene
Feeding SystemRotor pumpStable material feeding
Machine FrameSUS304 stainless steelFood-grade standard
Control SystemSiemens PLCStable & widely supported
Power Supply220V / 50Hz / 2-phaseCan be customized
Language InterfaceEnglish / Spanish and othersSuitable for international use


Get Your Custom Energy Gel Packing Solution

Tell us your product details and production requirements, and we will recommend the most suitable multilane packing solution for you.

  • Product type (gel, liquid, viscosity)

  • Sachet size & weight

  • Required output per day

  • Bag style (standard or irregular shape)

Our engineers will provide a tailored solution within 24 hours.

Contact us now to get machine details, videos, and quotation.



Call Us

+86 181 3850 4633

Our Address

Guangdong Province, China

ABOUT US

Foshan Samfull Packaging Machinery Co., Ltd. is a high-tech enterprise engaged in the production, sales and research and development of intelligent packaging machines.

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