High-End Medical Gel Stick Pack Packaging Line

What Makes This System High-End

1. Custom-Engineered for Extreme Viscosity

This system is designed for products with viscosity up to:

2,000,000 mPa·s (ultra-thick gel)

Key constraints:

• No heating allowed

• High resistance material behavior

• Strict dosing accuracy requirement

 Standard liquid machines cannot handle this range.

2. Full Servo Architecture (10-Lane Independent Control)

• 10-lane independent servo control

• Each lane individually adjustable

• Real-time synchronization

 Result:

• Stable high-speed output

• Consistent dosing across all lanes

• Minimal deviation over long production runs

3. Servo Ceramic Pump Technology

At the core of the system:

• High-precision servo-driven ceramic pumps

• Exceptional wear resistance

• Stable under high pressure conditions

 Advantages:

• Accurate dosing (±2%)

• Long-term durability

• No performance degradation

4. Hygienic Engineering (Medical-Grade Design)

• Product contact parts: SUS316

• Smooth welding, no dead corners

• Food/medical-grade silicone components

Integrated with:

• CIP cleaning system (circulating type)

• Internal spray nozzles

 Ensures:

• Fast cleaning cycles

• Compliance with high hygiene standards

Advanced Material Handling System

U-Type Hopper with Agitation

• Prevents material stagnation

• Ensures continuous feeding

• Optimized for ultra-thick gels

Rotor Pump Feeding System

• Gentle material transfer

• Reduced shear stress

• Stable supply under high viscosity

Optimized Pipeline Design

• Pipe diameter: 38mm (specified)

 Critical for:

• Avoiding blockage

• Maintaining flow consistency

Clean Filling & Sealing Technology

Anti-Drip Precision Filling

A key requirement in this project:

Zero dripping, zero contamination at sealing area

Achieved through:

• Servo-controlled cut-off

• Back-suction mechanism

• Perfect synchronization with sealing cycle

Advanced Sealing Structure

• Back seal: 5mm

• Top seal: 20mm (reinforced)

• Bottom seal: 8mm

• Integrated leak-proof structure

Cooling Sealing System

• Horizontal sealing cooling unit

 Prevents:

• Gel stringing

• Seal deformation

Film Handling & Stability

• Automatic web guiding system

• Edge trimming system (800–810mm)

• UV sterilization for film

 Ensures:

• Stable high-speed operation

• Hygienic packaging conditions

Stick Pack Format (Premium Design)

• Size: 35 × 140 mm

• Rounded corner design

• Top perforated easy-tear

 Benefits:

• Premium appearance

• Better user experience

• Reduced damage during transport

Ordered Arrangement & Counting System 

This system integrates a high-precision ordered arrangement module, which is a key differentiator from standard solutions.

Functionality:

• Automatic counting (10 / 20 sticks per set)

• Configurable layout:

• 10 sticks → single row

• 20 sticks → double row with separator

Mechanical Structure:

• Multi-stage conveyor system (3 sections)

• Direction-changing transfer system

• Structured arrangement similar to high-end European designs

 Result:

• Fully aligned stick packs

• No manual intervention

• High efficiency for downstream cartoning

Automatic Cartoning Integration

Designed as a fully integrated downstream system:

Carton Specifications:

• Dual format compatibility

• Adaptive to dimensional variations (±5–10mm tolerance)

Cartoning Features:

• Speed: 30–50 boxes/min

• Pre-fold leaflet insertion system

• European standard electrical configuration

• Multi-language interface

Engineering Details:

• Adjustable carton width (40mm / 74.5mm)

• Flexible length tolerance

• Smooth material handling

 Ensures:

• Stable operation across different SKUs

• High packaging consistency

End-of-Line Systems

• Checkweigher (optional high-precision)

• Inkjet coding system (3-line printing)

• Conveyor integration with mobility design

Customization Capabilities

This system is fully customizable, including:

• Number of lanes

• Bag size & format

• Packaging configuration (10 / 20 / custom counts)

• Carton structure adaptation

• Integration with upstream/downstream equipment

layout drawing of medical gel stick pack multilane packaging line

FAQ

1. Can this system handle ultra-high viscosity medical gels?

Yes. It is specifically engineered for up to 2,000,000 mPa·s, far beyond conventional liquid systems.

2. Is this a standard machine or customized solution?

This is a fully customized engineering system, designed based on product characteristics, packaging format, and production requirements.

3. How is ordered arrangement achieved?

Through a multi-stage conveyor + directional control system, enabling precise counting and structured arrangement without manual handling.

4. How do you ensure clean sealing?

By combining:

• Anti-drip filling

• Precise synchronization

• Cooling sealing technology

5. Can this line be adapted to other products?

Yes. Suitable for:

• Medical gels

• Nutritional gels

• Cosmetic gels

• Other high-viscosity materials

Conclusion

This high-end medical gel stick pack packaging line represents a fully integrated, precision-engineered solution for the most demanding applications.

It combines:

• Advanced servo technology

• High-viscosity handling capability

• Ordered arrangement automation

• Full-line integration

 Delivering a premium, scalable packaging solution for medical and high-value products.