Technical details
| Parameter | Performance |
|---|---|
| Machine Type | Liquid Stick Pack Collation, Alignment & Cartoning Line |
| Lane Range | 4 – 12 lanes |
| Total Speed | Up to 480 – 600 stick packs/min (depending on lanes) |
| Single Lane Speed | 45–50 Packs/min |
| Filling System | Servo Ceramic Pump |
| Accuracy | ±2% |
| Qualification Rate | ≥99.7% |
| Cartoning Speed | 30–50 boxes/min |
| Collation & Alignment System | Servo-controlled stick pack arrangement, directional alignment, anti-overlap design |
APPLICATIONS
This production line is a high-end automated solution for liquid stick pack packaging, specifically designed for pharmaceutical, nutraceutical, and premium dietary supplement products.
The system integrates:
Stick pack collation, alignment, and ordered arrangement
Precision counting and grouping
Automatic cartoning
Unlike conventional packaging lines, this system converts randomly discharged stick packs into structured, direction-controlled, and count-accurate arrays, ensuring a perfect transition into cartoning.
BAG SAMPLES
VIDEOS
double row with separator 20 liquid sticks
Single row 10 liquid sticks counting arraging and cartoning
OPTIONAL DEVICES
CIP automatic cleaning system
Sanitary piping and quick-release structure
SS316L full-contact upgrade
Dust-proof & enclosed guarding system
Laminar flow / clean air protection system
Nitrogen flushing system (anti-oxidation)
Anti-drip filling nozzle design
Hopper level control system
Heating / jacketed hopper (for special formulations)
Agitator for uniform product consistency
Servo-driven high-precision alignment module
Stick pack orientation detection system
Anti-overlap & anti-crossing control system
Intelligent counting verification system
Buffer accumulation system for continuous feeding
Leaflet insertion system
Automatic partition (separator) insertion
Multi-stack loading system (10 / 20 sticks flexible)
Glue sealing or tuck-in closing system
Carton coding and embossing unit
Vision inspection system (print / position check)
Weight checking system (checkweigher)
Metal detector
Reject system for defective products
Barcode / QR code verification system
Automatic case packing machine
Carton collection and sorting system
Palletizing system
Conveyor integration with warehouse system
Optional modules can be configured according to pharmaceutical GMP requirements and high-end product positioning, enabling a fully automated, intelligent, and compliant production line.
DESCRIPTION
| Item | Specification |
|---|---|
| Machine Type | Liquid Stick Pack Collation, Alignment & Cartoning Line |
| Lane Range | 4 – 12 lanes |
| Packaging Type | Stick pack (back seal / optional 4-side seal compatible) |
| Filling System | Servo-driven ceramic pump |
| Product Type | Gel / liquid / semi-liquid |
| Viscosity Range | 300,000 – 2,000,000 mPa·s |
| Filling Volume | 10 – 50 ml (customizable) |
| Filling Accuracy | ±2% (depending on product) |
| Speed (Single Lane) | 40 – 50 stick packs/min |
| Total Output | Up to 480 – 600 stick packs/min (depending on lanes) |
| Collation & Alignment System | Servo-controlled stick pack arrangement, directional alignment, anti-overlap design |
| Counting & Grouping | Automatic counting (e.g. 10 / 20 sticks per group) |
| Cartoning Type | Automatic horizontal cartoning |
| Cartoning Speed | 30 – 80 cartons/min (depending on configuration) |
| Box Format | Single row / double row with separator |
| Material | SS304 frame + SS316L product contact parts |
| Control System | Siemens PLC + full servo motors |
| HMI | Touchscreen interface (multi-language support) |
| Power Supply | 380V / 50Hz (customizable) |
| Air Consumption | 0.6 – 0.8 MPa |
| Optional Devices | CIP system / nitrogen flushing / code printer / vision inspection / leaflet inserter |
Layout drawing of Liquid Stick Pack Collation, Alignment & Cartoning Line
After forming and filling, stick packs are typically discharged in a random and unstable state.
This line applies a dedicated system to achieve:
All stick packs are oriented in the same direction
Eliminates cross-over, flipping, or disorder
Stick packs are arranged into neat, parallel formations
Controlled spacing and positioning
Exact quantity per batch (e.g., 10 / 20 sticks)
Servo-controlled grouping accuracy
Smooth, jam-free transfer into cartons
Supports:
Single-row insertion
Multi-row insertion with separator
This is not simple feeding — it is a complete stick pack structuring and ordering system before cartoning
For pharmaceutical and premium supplement products:
Packaging must be clean, consistent, and visually organized
Cartons must contain neatly aligned stick packs
Production must be stable at high speed without manual correction
This system ensures:
Perfect internal presentation
High-speed automation without jams
Elimination of manual sorting
Critical for high-end market positioning and GMP production
Medical gel stick packs
Oral liquid stick packs
Topical treatment formulations
Collagen liquid sticks
Vitamin and mineral supplements
Herbal extract stick packs
Functional liquid sticks
Cosmetic serum sticks
High-value active formulations
Up to 12 lanes
Full servo control
Suitable for high-viscosity liquids without heating
Servo-driven directional control
Structured arrangement mechanism
Anti-overlap and anti-crossing design
High-precision stick counting
Flexible grouping (10 / 20 sticks)
Horizontal cartoning
Compatible with multiple box formats
Optional leaflet insertion and coding
Not random feeding
Not simple conveying
But fully structured stick pack organization
Up to 2,000,000 mPa·s
Servo ceramic pump (±2g accuracy)
No heating required
Up to 400–600 stick packs/min
Continuous, jam-free cartoning
Siemens PLC + full servo motors
Synchronized multi-module operation
SS316L product contact parts
Hygienic and easy to clean
Packaging Type: Stick pack
Filling System: Servo ceramic pump
Product Type: Gel / liquid / semi-liquid
Capacity: Up to 600 stick packs/min
Material: SS304 + SS316L
Control System: Siemens
This is not a standard packaging line — it is a high-end integrated system designed for:
Pharmaceutical manufacturers
GMP-certified factories
Premium supplement brands
Delivering:
Precision dosing
Structured stick arrangement
High-end packaging presentation
Ensuring your product meets both regulatory standards and premium market expectations
ABOUT US
Foshan Samfull Packaging Machinery Co., Ltd. is a high-tech enterprise engaged in the production, sales and research and development of intelligent packaging machines.
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