Liquid Packaging Solutions
Technical details
| Item | Specification |
|---|---|
| Machine Model | SF-2.0S 4-Lane Irregular Shape Stick Pack Machine |
| Application | XO Fitness Energy Gel / Sports Nutrition Gel |
| Packaging Type | Irregular Shape Stick Pack |
| Number of Lanes | 4 Lanes |
| Filling Product | Gel / Viscous Liquid Product |
| Filling System | Air Pressure Liquid Filling System |
| Filling Weight | 70g |
| Production Speed | 20–25 Bags/Min |
| Bag Width | 49mm |
| Bag Length | 171mm |
| Total Film Width | 416mm |
APPLICATIONS
This is a real customer case from the UK for an irregular shape stick pack packaging machine used for XO Fitness Energy Gel.
The customer required an automatic multi-lane packaging solution for 70g energy gel, with special-shaped stick pack design, accurate liquid filling, and stable high-speed production.
Based on the production requirements, Samfull supplied an SF-2.0S 4-lane irregular shape stick pack machine with a dedicated filling system and customized bag forming design.
BAG SAMPLES
VIDEOS
XO Fitness Energy Gel Irregular Shape Stick Pack
OPTIONAL DEVICES
1. Inspection & Quality Control Modules
1. Checkweigher (Weight Checking System)
2. Metal Detector
3. X-ray Inspection System (for high-end factories)
4. Automatic Reject System
2. Sorting & Conveying
1. Discharge Conveyor
2. Stick Pack / Sachet Collating System
3. High-speed Lane Diverter Conveyor
3. Counting & Grouping Systems
1. Automatic Counting Machine
2. Multilane Automatic Counting & Grouping Unit
3. Stacking System (for bundle packs)
4. Secondary Packaging Options
A. Cartoning
1. Automatic Carton Erector
2. Vertical / Horizontal Cartoning Machine
3. Multi-pack counting + automatic cartoning line
B. Bag-in-Bag Packaging
1. Automatic Bag-in-Bag Packaging System
2. Secondary VFFS / HFFS Machine
C. Jar / Can Filling
1. Stick Pack to Can/Bottle Filling Line
2. Automatic Capping and Labeling Systems
5. End-of-Line Packaging
1. Case Erector
2. Case Packer (Drop-type / Side-load)
3. Case Sealer
4. Robotic Palletizer
6. Labeling & Traceability Systems
1. Inkjet or Laser Coding System
2. Automatic Labeling Machine
7. Robotic Arm Applications (Pick-and-Place Robots)
1. Robotic Bag Sorting
2. Automatically picks and orients bags for downstream equipment.
3. Robotic Bag Loading
4. Loads single bags or grouped bags into:
Cartons
Trays
Display boxes
Buckets/cans
5. Robotic Grouping System
High-speed grouping of pouches/bags based on preset patterns.
6. Robotic Feeding to Case Packer
Ensures continuous feeding without manual intervention.
DESCRIPTION
| Item | Specification |
|---|---|
| Customer Country | United Kingdom |
| Product | XO Fitness Energy Gel |
| Packaging Type | Irregular Shape Stick Pack |
| Filling Weight | 70g |
| Machine Model | SF-2.0S 4-Lane Stick Pack Machine |
| Number of Lanes | 4 lanes |
| Filling System | Air Pressure Liquid Filling System |
| Production Speed | 20–25 bags/min |
| Machine Material | 304 Stainless Steel (316 contact parts) |
| Control System | Siemens System |
| Packaging Film | Composite Film |
| Film Width | 416mm |
| Bag Width | 49mm |
| Bag Length | 171mm |
| Power Supply | 3 Phase 380V 50Hz |
| HMI Language | Chinese & English |
| Packing Method | Export Wooden Case |
The UK customer needed a reliable packaging solution for fitness energy gel products with an attractive irregular stick pack appearance.
The main requirements included:
70g energy gel filling
4-lane stick pack production
Irregular shape bag design according to customer artwork
Stable liquid filling performance
Composite film packaging
Independent adjustment for each filling lane
High-quality sealing and cutting performance
For energy gel products, accurate filling and sealing quality are important because the product has higher viscosity compared with normal liquid products.
Samfull supplied the SF-2.0S 4-lane irregular shape stick pack machine, specially configured for energy gel packaging.
The machine uses an air pressure filling system, which is suitable for viscous liquid and gel products. The filling system can provide stable dosing performance while maintaining consistent package weight.
The 4-lane design allows multiple stick packs to be produced simultaneously, improving production efficiency while keeping the machine compact.
Unlike standard straight stick packs, this project required a customized irregular shape package.
The machine was designed according to the customer's bag artwork, including:
Customized bag forming
Special shape cutting
Composite film packaging
Serrated cutting design
Stable sealing structure
Irregular stick packs provide better shelf appearance and product differentiation, making them popular for sports nutrition, energy supplements, and functional food products.
The finished stick pack specification:
Product: XO Fitness Energy Gel
Weight: 70g
Bag width: 49mm
Bag length: 171mm
Total film width: 416mm
Film material: Composite film
Sealing: Customized according to bag design
The machine supports stable packaging for gel products while maintaining a clean and attractive final package appearance.
The machine includes several features to improve production stability:
Each lane weight can be adjusted independently, helping operators maintain filling accuracy during production.
The machine uses:
304 stainless steel frame
316 material for product contact parts
This design is suitable for food and nutrition product packaging applications.
The Siemens control system provides reliable operation and easier machine management.
The cutting system is designed according to the customer's irregular bag shape requirement to achieve consistent finished packs.
This multi-lane irregular stick pack machine is suitable for:
Energy gel
Sports nutrition gel
Fitness supplements
Nutrition gel
Functional food gel
Liquid and semi-liquid food products
The UK XO Fitness Energy Gel irregular shape stick pack project shows how Samfull provides customized packaging solutions for modern sports nutrition products.
With the SF-2.0S 4-lane irregular shape stick pack machine, the customer achieved stable 70g energy gel packaging with customized bag design, accurate filling, and reliable production performance.
For customers searching for an energy gel stick pack machine, fitness gel packaging machine, or multi-lane sachet packaging solution, this project demonstrates a suitable industrial packaging solution.
ABOUT US
Foshan Samfull Packaging Machinery Co., Ltd. is a high-tech enterprise engaged in the production, sales and research and development of intelligent packaging machines.
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