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Powder Packaging Solutions

USA Customer Case: Coffee Mate Creamer 3.5g & 5g Stick Pack Packaging Machine

Technical details

ItemSpecification
Customer CountryUnited States / USA
Application ProductCoffee Mate Creamer
Machine ModelSF-520 4-Lane Back-Seal Stick Pack Packaging Machine
Machine Quantity2 Sets
Machine Frame304 Stainless Steel
Control SystemSiemens System
Dosing MethodVolumetric Cup Dosing
Filling Range2–6g
Target Pack WeightSuitable for small-dose 2–6g stick packs
Running Speed43 cuts/min
Output Per Machine4 lanes × 43 cuts/min = approx. 172 packs/min
Total Output for 2 MachinesApprox. 344 packs/min
Bag TypeStick Pack / Back-Seal Stick


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APPLICATIONS

4-Lane Stick Pack Packaging Solution for Coffee Mate Coffee Creamer

This is a real customer case from the USA for Coffee Mate coffee creamer stick pack packaging.

The customer required an automatic stick pack solution for 3.5g and 5g coffee creamer powder, focusing on accurate dosing, stable sealing, and efficient single-serving packaging.

Based on the production requirements, Samfull supplied a 4-lane back-seal stick pack packaging machine designed for Coffee Mate coffee creamer and similar powder products.


BAG SAMPLES

VIDEOS

3.5g Coffee Mate High Speed Stick pack

3.5g Coffee Mate High Speed Stick pack

OPTIONAL DEVICES

  1. Date Printer / Coding System
    For printing production date, expiry date, batch number, lot number, or QR code on each stick pack.
    Options: ribbon coder, thermal transfer printer, inkjet printer, or laser printer.

  2. Hopper Material Level Sensor
    Detects the powder level inside the hopper and reminds the operator when material is low.
    This helps reduce empty packs and improves continuous production stability.

  3. Powder Dust Collection System
    Suitable for electrolyte powder, oral rehydration salts, vitamin powder, and other fine powders that may generate dust during filling.
    It helps keep the sealing area cleaner and improves package appearance.

  4. Static Eliminator
    Reduces static electricity on laminated film and powder particles, especially useful for dry powder stick pack production.
    It can improve film feeding stability and reduce powder sticking around the sealing area.

  5. Nitrogen Flushing Device
    Optional for products that require better oxidation protection or longer shelf life.
    Commonly used for moisture-sensitive or functional powder products.

  6. Easy Tear Notch Device
    Creates an easy-open tear position on the stick pack.
    Suitable for consumer products such as orange electrolyte powder, oral rehydration salts, drink powder, and supplement powder.

  7. Check Weigher
    Used after packing to check the weight of finished stick packs.
    It can reject overweight or underweight packs and improve quality control.

  8. Metal Detector
    Detects possible metal contaminants in finished stick packs.
    Recommended for food, health product, and pharmacy-related powder packaging lines.

  9. Finished Pack Conveyor
    Transfers finished stick packs from the machine discharge area to the next process.
    It can connect with manual collection, counting machine, cartoning machine, or secondary packaging line.

  10. Stick Pack Counting System
    Counts finished stick packs automatically for secondary packaging.
    Suitable for 10 sticks/box, 20 sticks/box, 30 sticks/box, or customized counting requirements.

  11. Automatic Cartoning Machine
    Connects with the stick pack machine for automatic stick counting and box packing.
    Suitable for retail boxes of electrolyte powder, oral rehydration salts, vitamin powder, or instant drink powder.

  12. Bag-in-Bag Secondary Packaging Machine
    Packs multiple stick packs into a larger pouch or bag.
    Suitable for family packs, travel packs, promotional packs, and contract packaging projects.

  13. Weight Sorting / Reject System
    Automatically removes unqualified stick packs according to preset quality standards.
    Useful for projects with strict pack quality requirements.

  14. Film Deviation Correction System
    Helps keep film running straight during high-speed multi-lane operation.
    This is especially useful for narrow stick packs with printed laminated film.

  15. Hole Punching Device
    Creates hanging holes on the pack or connected strip, depending on the final retail display requirement.

  16. Linked Stick Pack Cutting Device
    Allows multiple stick packs to remain connected as a strip instead of being fully separated.
    Suitable for pharmacy, medical, or retail formats that require connected stick packs.

  17. 304 / 316L Contact Parts Upgrade
    Product contact parts can be upgraded according to food-grade, health product, or pharmaceutical production requirements.

  18. Remote Assistance Module
    Supports remote troubleshooting and technical support for overseas customers.
    Useful for reducing downtime and improving after-sales response efficiency.


DESCRIPTION

Project Overview

ItemSpecification
Customer CountryUSA
ProductCoffee Mate Coffee Creamer Powder
Packaging TypeStick Pack / Back-Seal Sachet
Filling Weight3.5g & 5g
Machine Type4-Lane Stick Pack Packaging Machine
Filling SystemMeasuring Cup Dosing System
Machine Material304 Stainless Steel
Control SystemSiemens System
Packaging FilmComposite Film
Stick Width23mm
Stick Length110–160mm
Total Film Width216mm
Production Speed43 Cuts/Min
Stick Pack Output172 Sticks/Min
Power Supply3 Phase 220V 60Hz
Operation LanguageChinese & English


Customer Requirement

The USA customer needed a reliable packaging solution for Coffee Mate coffee creamer single-serving stick packs.

The main requirements included:

  • 3.5g and 5g coffee creamer packaging

  • Compact stick pack format

  • Stable powder filling performance

  • Composite film packaging

  • Consistent sealing quality

  • High production efficiency

For coffee creamer products, accurate filling and strong sealing performance are important to ensure consistent package weight, clean appearance, and convenient consumer use.



Packaging Solution

Samfull supplied a 4-lane stick pack packaging machine with a measuring cup dosing system.

The machine is suitable for free-flowing powder products such as coffee creamer, coffee whitener, sugar, and beverage powders.

The complete packaging process includes:

  1. Composite film feeding

  2. Stick pack forming

  3. Coffee Mate creamer dosing

  4. Heat sealing

  5. Cutting

  6. Finished stick pack output

The 4-lane design allows four stick packs to be produced simultaneously, improving production efficiency while maintaining a compact machine footprint.



Production Capacity

With a production speed of 43 cuts per minute:

  • 4 lanes × 43 cuts/min

  • Output reaches 172 coffee creamer stick packs per minute

Hourly production capacity:

  • 10,320 stick packs/hour

This configuration provides an efficient solution for single-serve coffee creamer packaging.



Stick Pack Specification

The finished Coffee Mate stick pack specification:

  • Product: Coffee Mate Coffee Creamer

  • Weight: 3.5g / 5g

  • Bag Type: Back-Seal Stick Pack

  • Film Material: Composite Film

  • Stick Width: 23mm

  • Stick Length: 110–160mm

The compact stick pack format is suitable for:

  • Coffee shops

  • Hotels

  • Restaurants

  • Offices

  • Retail single-serving markets



Machine Features

Stable Dosing System

The measuring cup dosing system provides stable filling performance for coffee creamer powder and similar free-flowing products.

4-Lane Stick Pack Design

The multi-lane configuration improves production efficiency and supports continuous stick pack production.

Food-Grade Stainless Steel Structure

The machine uses 304 stainless steel construction, suitable for food packaging applications.

Siemens Control System

The Siemens control system provides reliable operation and convenient parameter adjustment.



Suitable Applications

This Coffee Mate stick pack packaging solution is suitable for:

  • Coffee creamer powder

  • Coffee whitener

  • Instant coffee powder

  • Sugar sticks

  • Beverage powder

  • Single-dose food ingredients



This USA Coffee Mate coffee creamer stick pack project demonstrates Samfull’s experience in small-dose multi-lane packaging solutions.

With the 4-lane stick pack packaging machine, the customer achieved stable production of 3.5g and 5g coffee creamer stick packs, reaching 172 sticks per minute with composite film packaging and reliable dosing performance.

For customers searching for a Coffee Mate stick pack machine, coffee creamer packaging machine, or multi-lane sachet packaging solution, this project provides a practical reference.


Call Us

+86 181 3850 4633

Our Address

Guangdong Province, China

ABOUT US

Foshan Samfull Packaging Machinery Co., Ltd. is a high-tech enterprise engaged in the production, sales and research and development of intelligent packaging machines.

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